Material Modification
Chemical additives used to increase the flexibility and durability of polyvinyl chloride and other polymers are common in cable insulation and flexible tubing. Molecular chains are separated by these oily liquids to reduce the intermolecular forces and lower the glass transition temperature. In the electronics industry, phthalate plasticizers are found in power cords and ribbon cables.
These substances make the material easier to handle during assembly and less likely to crack when bent.
Migration Effect
Exposure to heat or certain solvents can cause the additives to move out of the polymer matrix and onto the surface of the component. When phthalate plasticizers migrate, they can create a sticky residue that attracts dust or interferes with electrical contacts. This migration also leaves the original polymer brittle and prone to failure over time.
Environmental regulations like RoHS restrict the use of specific types to minimize health risks and improve the recyclability of electronic waste. Replacement materials must provide similar mechanical properties without the risk of outgassing or contamination.
Substrate Compatibility
Selection of alternative flexible materials is often required to meet strict outgassing requirements in sensitive equipment. Durable performance requires that phthalate plasticizers remain stable within the polymer throughout the life of the product.