Solubility Process
Transformation of a solid polymer into a liquid solution occurs as solvent molecules penetrate the molecular chains and cause them to separate. In the reclamation of rare materials from printed circuit boards, polymer dissolution removes the epoxy resin or substrate material to expose the underlying metal. This process requires a specific temperature and a solvent that matches the chemical structure of the plastic.
Reaction Mechanism
Swelling of the material happens first as the liquid enters the gaps between the tightly bound fibers. Eventually, the intermolecular forces that hold the resin together are overcome by the solvent, leading to the complete polymer dissolution of the matrix. This method allows for the separation of glass fibers from the polymer without damaging the physical properties of the reinforcement.
High molecular weight chains require more time and higher temperatures to move from a solid state into the solution. Once the process is finished, the resulting liquid contains all the chemical additives that were originally locked within the plastic structure.
Industrial Application
Stripping of conformal coatings from populated boards during rework relies on controlled immersion in chemical baths. Using polymer dissolution instead of mechanical scraping prevents damage to sensitive surface mount components and delicate copper traces. The choice of solvent is critical to ensure that only the intended material is removed while the rest of the assembly remains intact.