Gas Evolution
Phase transitions of liquid carriers in coatings or pastes happen as the assembly reaches its target temperature. Solvent volatilization is the process where the liquid parts of the flux or mask turn into vapor and leave the board. This step must happen before the solder reaches its melting point to prevent the formation of bubbles.
If the solvents stay trapped, they can cause significant damage to the final bond.
Film Formation
Curing of protective layers and adhesives depends on the complete removal of the carrier liquids. Proper solvent volatilization ensures that the remaining material forms a solid and stable film. This film provides the necessary insulation and protection for the underlying copper.
Such a process is highly sensitive to the temperature and the airflow within the curing oven.
Process Variable
Managing the speed of evaporation is a key factor in achieving a high-quality finish. If solvent volatilization occurs too quickly, the surface of the coating might skin over and trap wet material underneath. This leads to pinholes or blisters that compromise the protection of the circuit.
Technicians adjust the oven profile to match the specific requirements of each chemical product. The successful removal of these vapors is essential for a reliable and durable assembly.